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6 key considerations when choosing beverage packaging

choosing beverage packaging

Choosing the ideal beverage packaging is crucial, directly affecting your products’ success in the marketplace. 

Introduction

When launching a beverage, packaging is as important as the product itself. The proper packaging can protect the beverage, increase its attractiveness, prolong its shelf life, and convey your brand’ values. Choosing the appropriate packaging can directly affect your product’s commercial success. Here are 6 key considerations to assist you in navigating this crucial aspect.

Beverage types

Understanding your beverage types and characteristics is the key step to finding the most suitable packaging. Some specific features require the beverages to be contained in a certain type of packaging to ensure quality and extend shelf life. 

Carbonation levels

Packaging for carbonated drinks must sustain pressure without affecting product quality. Common packaging for sodas, sparkling water, and carbonated beverages is PET bottles and aluminum cans. 

PET bottles for carbonated drinks
                          Carbonated drinks are often packaged in PET bottles

pH levels

Some acidic beverages, such as citrus juices and energy drinks, often have low pH levels. Those drinks require packaging materials resistant to corrosion and do not react with the products inside.

Sensitivity to surroundings

For beverages sensitive to temperature, like milk or iced tea, packaging needs to offer insulation to keep the liquid at the proper temperature while keeping freshness and quality. Besides, ultra-high temperature processed drinks require aseptic packaging to avoid contamination and lengthen their shelf life. 

Material costs

Before launching any product, balancing quality and cost is crucial for profitability. 

Plastic bottles

PET bottles are made from plastic, one of the most affordable selections for large-scale production. It is also a cost-effective solution for small businesses that do not have too much equity. PET bottles are not only low-priced but also have a wide range of applications, such as water, tea, coffee, energy drinks, and soft drinks. 

Glass bottles

Glass bottles are frequently more expensive than plastic because of higher material and production costs. However, glass material often gives the feeling of high quality and healthy products. Therefore, it might be a good choice when planning your products as premium items and targeting customers with higher incomes. 

Aluminum cans

Aluminum cans usually cost more than PET bottles but are less expensive than glass. They are widely used for energy drinks, tea, coffee, and carbonated beverages and are also a popular option for mass production. 

Carton boxes

Tetra Pak carton boxes are made of multiple layers, including paper, plastic, and aluminum. They are slightly more expensive than PET bottles but cost less than glass. Carton boxes are ideal for milk products, fruit juices, and coconut water. 

Pouches

Stand-up pouches are another cost-effective solution for small and medium businesses. They are lightweight but less durable than other packaging materials. Total costs can be affected by material thickness and printing complexity.

Diverse packaging types
                                                         Diverse packaging types

Transportation

High transportation efficiency

Plastic bottles are very lightweight and durable, making them easy to transport, especially for long-distance shipping. They can be stacked without worrying about breakage, saving more space. Aluminum is also a lightweight material, which does not require too much transportation costs. Besides, aluminum packaging is sturdy and stackable, which helps minimize damage during travelling and suits medium and long-distance transportation. 

In addition, carton boxes are also ideal for shipping over long distances because of their low risk of breakage. They are also space-efficient and easy to stack. Stand-up pouches are also flexible and require less transportation costs, although they are less durable compared to other packaging. Therefore, if you are looking for a finance-friendly packaging solution, plastic bottles, aluminum cans, carton boxes, and pouches are some ideal solutions that you should consider. 

Low transportation efficiency

If your product quality and customer experience outweigh cost concerns, glass packaging might be your ideal option. It is suitable for local or premium deliveries because glass is heavier than other materials. Moreover, it is extremely fragile and easy to break, requiring careful cushioning materials. Because glass bottles cannot be stacked, they need more space during transit compared to other packaging materials. This heavyweight and specific shipping requirement makes it cost more to ship, reducing transportation efficiency.  

Glass bottles are heavy and fragile
                                   Glass bottles are heavy and fragile

Printing ability

Branding and shelf appeal are significantly influenced by beverage packaging’s printing capability. 

Direct printing

Direct printing is possible on glass bottles, aluminum cans, carton boxes, and pouches. Printing directly on glass bottles creates premium and durable designs and can be customized with metallic inks, embossing, and frosting. Aluminum cans and pouches also offer high-quality and vivid designs when printed directly. For carton boxes, before assembling, the flat surface is printed to bring detailed and colorful graphics. These packaging types are highly customizable with diverse printing options, design styles, and branding purposes. 

Label printing

Even though the price might vary with volume and print complexity, labels often cost less than direct printing. Because direct printing on PET bottles is restricted, most designs are shown on labels, usually adhesive, shrink sleeves, or wrap-around. Label materials also allow vibrant colors and detailed artwork, producing high-quality printing. They are best used for mass-produced beverages and those with frequent design changes. In addition, labels can be applied on aluminum cans as a cost-effective solution. 

Labels on PET bottles
                                                      Labels on PET bottles

Sustainability and environmental impacts

Consumers are becoming more environmentally conscious, so the sustainability of beverage packaging also becomes one critical consideration. Glass bottles and aluminum cans are 100% recyclable, with a low loss in quality. 95% less energy is used when recycling aluminum instead of producing new cans. Glass bottles are perceived as an eco-friendly option and ideal for premium beverages with a focus on sustainability branding purposes. 

95% less energy is used when recycling aluminum
                                95% less energy is used when recycling aluminum

PET bottles are also widely recyclable but require appropriate waste management methods. Besides, the quality of recycled plastic bottles for consumer health is also a big concern. Plastic pollution and microplastics are also high environmental issues because they need a long degradation time. 

Cartons and pouches are often made from various layers, so they are less frequently recycled. Their recycling processes require specific plants, which are not widely available. Carton boxes and pouches are lightweight and space-efficient, providing high transportation efficiency and reducing transportation emissions. 

Consumer convenience

When selecting beverage packaging, consumer convenience is crucial because it has a direct influence on usage, portability, and overall customer satisfaction. Resealable options, such as PET bottles, pouches, and carton boxes, are ideal for on-the-go consumption and allow customers to save beverages for later.  

In addition, lightweight packaging options, like PET bottles, pouches, and aluminum cans, are easy to hold, carry, and store in bags or backpacks. They are also easy to stack with a low risk of breakage. However, glass bottles are quite heavy and fragile, which is not perfect for travelling or outdoor activities. 

PET bottles, pouches, and cartons with resealable caps are easy to open, enjoy, and save for later. Besides, there are various versions of carton boxes that have straws or tear-open tops. Aluminum cans with pull-taps are also easy to open with no required additional tools. Meanwhile, bottle openers are usually required to open glass bottles with non-twisted caps. Because of this inconvenience, some glass bottle manufacturers have introduced bottles with twisted caps, making them friendlier for consumers. 

PET bottles, cans, pouches, and boxes are easy to open 
                PET bottles, cans, pouches, and boxes are easy to open

What to know more about beverage manufacturing: 

What to know about beverage manufacturing?

Conclusion

Choosing the right packaging for your beverages is a complex process that calls for a thorough evaluation of product characteristics, material costs, transportation, printing ability, sustainability, and consumer convenience. Combined with the company’s budget and strategies, you can design a perfect container to protect your beverages while making them more appealing. Keep in mind that excellent packaging is a worthy investment. 

About Future Generation Co.,Ltd

Future Generation Company Limited is one of the largest beverage suppliers in Vietnam, with 27 years of experience in production and export. FGC is equipped with modern machines such as Hotfill PET and TetraPak, ensuring high-capacity production. FGC strives to achieve our mission to become Vietnam’s leading healthy beverage company. Our factories also meet international standards such as ISO, HACCP, etc. In addition, we constantly innovate our machinery system, strengthen production capacity, and increase productivity. 

FGC also provides Private Label Services. With this service, we can help customers in researching and formulating beverages, designing product label packaging, and creating their own brands. This is an ideal solution for small and medium enterprises. Moreover, FGC provides free samples for customers to test before bulk orders. We also ensure delivery as fast as possible.

Contact

Address: R4 building, Office Quarter 02, Royal City, 72A Nguyen Trai St., Thanh Xuan Ward, Hanoi.

Phone: +84 24 73 000 125/ +84 24 73 063 369

Mail: info@vietnam-tea.com

Website: https://oem-fgc.com/https://vietnam-tea.com/ 

Facebook: https://www.facebook.com/fgcvietnamtea 

LinkedIn: https://www.linkedin.com/company/fgcvietnamtea/

Alibaba: https://fgcvietnam.m.trustpass.alibaba.com/

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